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BLENDER BASICS
blender mesh meshes material materials normal normals backface culling bsp csg uv unwwrap uv unwrap

Why blender ?

UDK has a max triangle count of 650k. If your mesh goes over that, split it up into multiple meshes.

I like to use blender for creating meshes because it’s fast, versatile and free. Here are my tips for it (Assuming you already know blender modeling basics, if not, go watch tutorials) while creating an arena where I accidentally made way oversized goals:

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You could also make curved surfaces using subdivision surface modifier, curves & array modifiers, booleans or even like metaballs or something. Just make sure the triangle density stays reasonable Duplicate the mesh and move it into separate layers with Ctrl + M before committing something big or save into multiple files often. Before exporting, apply the location, rotation and scale with Ctrl + A.

UV Unwrap the mesh before importing it into UDK. If you’re lazy, just select all in edit mode, press U and Auto UV Unwrap. You can tile a repeating texture by scaling the UVs in UV/Image editor, only do this if your mesh will have a tiling material

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Use material slots

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Bake and paint custom textures for your materials, there are lots of tutorials or make tiling reusable materials

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